Home Curiosity Choosing the Right Arc-Rated Clothing for Workplace Safety

Choosing the Right Arc-Rated Clothing for Workplace Safety

Workplace Safety

Arc flash clothing represents a specialized category of safety workwear designed to safeguard users from the potential hazards of flash fires. Applicable employers are responsible for ensuring their employee’s safety with arc rated clothing. These protective suits consist of various components, such as coveralls, leggings, aprons, footwear, smocks, gloves, pants, jackets, and vests. The durability of the materials used in these suits is contingent upon meeting the minimum arc rating required for the given task and depending on the associated risk.

How to Choose the Best Arc Flash Clothing for Maximum Safety

Arc flash clothing, or arc-rated clothing, is distinct from fire-resistant (FR) clothing. It undergoes design and testing to protect the wearer from performing the task linked near electrical equipment or environments susceptible to flash fires and arc flash hazards. It’s crucial to note that all arc flash workwear is flame-resistant, but not every piece of FR clothing qualifies to shield individuals from arc flash hazards.

Given the rapid onset of flash fires without warning, workers may be unable to escape the flames. In such scenarios, arc flash clothing helps prevent the fire from spreading and protects the individual’s attire from burning until they can reach safety. While FR clothing can mitigate the risk of ignition and offer protection against burns, it has a threshold where the level of security is not equivalent to that provided by arc flash workwear.

Individuals working in environments prone to flash fires should familiarize themselves with the testing, rating, and classification processes associated with arc flash clothing when selecting suitable personal protective equipment (PPE). Therefore, the study will highlight ways to find the best arc-rated protective clothing.

Know Different Types of Protective Clothing

Various types of arc flash Personal Protective Equipment (PPE) are accessible, each specifically crafted to shield distinct body areas and offer varying levels of protection.

  • Face Shields aim to safeguard the face and neck from the intense heat and molten metal emanating from an arc flash. Typically constructed from materials like polycarbonate or fiberglass, they boast a high arc rating.
  • Arc-rated clothing is manufactured from cotton or a blend of cotton and synthetic fibers. It comprises shirts, pants, coveralls, and jackets. It has been designed to shield the torso and limbs from the heat and intense light generated by an arc flash.
  • Arc-rated gloves are tailored to protect the hands from the heat and electrical shock of an arc flash. Usually made from materials like leather or rubber, these gloves are rated for a particular level of arc flash protection.
  • Workers utilize safety Glasses to shield the eyes from the intense light produced during an arc flash. Safety glasses are typically crafted from materials, such as polycarbonate, providing a high impact resistance.

Understand the Rating and Certification System

Arc-rated clothing that completes the testing process undergoes a performance-based rating. These ratings and classifications aid managers and individuals in selecting the appropriate type of arc flash workwear based on the risk of a flash fire and the potential exposure level. The arc flash ratings are categorized into four categories, corresponding to a specific Arc Thermal Performance Value (ATPV).

  • Category 1 has a minimum Arc Rating of 4 cal/cm2, involving a single layer of arc flash clothing.
  • Category 2 includes a minimum Arc Rating of 8 cal/cm2, with increased protection.
  • Category 3 comes with a minimum Arc Rating of 25 cal/cm2, typically worn by firefighters and inclusive of an arc-rated flash hood, insulating gloves, and additional PPE.
  • Category 4 covers a minimum Arc Rating of 40 cal/cm2.


The article has stated two vital factors for choosing the best arc-rated clothing. However, there are ways to analyze the best one. The Incident Energy Analysis Method helps to choose arc flash Personal Protective Equipment (PPE). It ensures a more precise determination of the necessary level of protection. Another method employed for selecting suitable PPE for arc flash incidents is the Arc Flash PPE category method. The advantages of using the arc flash PPE category method lie in its simplicity and user-friendly nature. Unlike the Incident Energy Analysis Method, it doesn’t demand an intricate electrical system analysis, enabling quick implementation—making it especially suitable for workplaces with limited resources.